Roll-up covers with canister
The housing of the roll-up covers protection with canister has many advantages:
- Protection of the roller from accidental blows
- Cleaning the band with a wiper
- Very pleasant aesthetically
- Wide variety of fixing methods
Roll-up cover protection materials with canister:
- Black painted Steel
- Stainless steel
- Other materials upon request
1.000.000-movement guarantee.
All roll-up covers with and without canister are built according to the customer’s requirements.
(Patented)
Data
Definition of dimensions
The roll-up covers can be equipped with canister. These canisters are tailor-made according to the maximum diameter of the winding roller and the customers’ needs (AxA quota), they are equipped with a wiping system for cleaning the band and bored terminals for easy fixing to the machine.
The standard materials used are:
• Black painted steel
• Stainless steel
Data:
AxA = Canister dimensions
Ø Max = Wound-up maximum diameter
Ø R = Winding roller diameter
IPC = Overall width with canister
LC = Stroke length
LM = Max length
LT = Band width
The overall dimensions of the total roller shutter protection, IPC quota, are influenced by the K and Q quotas which are calculated by our technicians who are at your disposal for clarification.
Assembly
Assembly diagrams for vertical working positions
This diagram is valid for all roll-up protection and represents:
- Type of terminal
- Exit direction from the band
- Terminal position on the band
- Pin / tab view
Assembly diagrams in horizontal and frontal working positions
This diagram is valid for all roll-up protection and represents:
- Type of terminal
- Direction of exit of the band
- Position of the terminal on the band
- Pin / tab view
Fixing terminals
The band fastening terminals on the machine are made of steel or aluminium strips and angles drilled at the customers’ request.
Assembly
Standard canister mounting systems
To select the most suitable mounting system, we recommend placing the fastening variants shown over the selected roller variant you have chosen, without turning the former.
Work position:
- O = Horizontal roll-up protection
- F = Frontal roll-up protection
- V = Vertical roll-up protection
Oil Scraper
This diagram represents 2 options for applying the oil wiper to the canister.
Example
Example of assembly code
It represents the visible side of the band, the working position, the terminal fixing, the canister fixing and the oil wiper position
Work position: F1
Terminal fixing: 2
Box fixing: T5
Oil scraper position: R2
Mechanism
SURE-SPRING®
SURE-SPRING® Mechanism
The P.E.I. Roll-up Cover equipped with the mechanism SURE-SPRING® represents the most advanced stage of technical innovation in the field of roll-up protections:
- Suitable for HIGH-SPEED work
- The multiple springs remain COAXIAL with each other
- The springs NEVER INTERSECT each other
- REDUCTION of the overall diameters
- ECCELLENT reliability
- SPEED of advancement up to 150 m / min
- ACCELERATION up to 2g
- Guarantee 2.000.000 movements
- SAFETY when anchoring the band to the tube because adhesive products are NOT used
- QUICK and EASY maintenance
- Also suitable for work environments with STRONG AGGRESSIVE chemicals
SURE-SPRING® HP VERSION
SURE-SPRING® Mechanism HP VERSION
The SURE-SPRING® HP winding mechanism is the answer to the elevated power required to wind up large size protective covers.
An optimal dimensioning of the springs guarantees the tensile force required for moving “J”-series apron covers.
Translation of motion
The rotational movement of the tube with respect to the fixed central pin is obtained by means of a sliding toothed member.
This system allows you to compensate for the elongation of multiple springs by means of an axial displacement of the fixing of the springs themselves using a multi-start threaded pin.
Innovative Characteristics
This new system allows multiple springs to work with optimal structure, keeping the coils closed thanks to their sliding movement along the axis.
Fixing
Mechanical fixing of the floor on the tube
It is the most reliable method to ensure the safety of anchoring the band on the tube.
Diagram
SURE-SPRING® working diagram
- In the shutter roller n ° 1 (traditional system), the springs are fixed to the heads housed at the ends of the pin. In this execution, the springs are arranged, during winding or unwinding, in a typical helical configuration with obvious wear problems due to rubbing between the coils themselves, as well as between the coils and the central shaft.
- In the shutter roller n ° 2 (SURE-SPRING® system), the springs are fixed to a movable head which, during winding and unwinding, slides longitudinally, keeping the coils of the springs packed and concentric. This structure of the springs avoids most of the wear mentioned above, allowing much higher performance and a much longer operating life of the shutter roller.
CERAMIX Band
CERAMIX
CERAMIX Band
AEROSPACE TECHNOLOGY IN MACHINE TOOLS: a potent and cost-effective innovation
• CERAMIX is a band material covered by a high ceramic polymer coating.
• CERAMIX is highly resistant against the impact of hot shavings during dry-working.
• CERAMIX has an excellent abrasion resistance and shear strength and is recommended for the use of mineral oils.
• CERAMIX band material has a thickness of 1,8 mm and weighs 2 kg/sqm. It is antistatic.
• CERAMIX can be installed on any P.E.I. roll-up cover with mechanisms starting from 70 mm of roller diameter.
CERAMIX LIGHT
CERAMIX LIGHT Band
Identical resistance at half the weight
• CERAMIX LIGHT offers all the characteristics of CERAMIX but at a thickness of 0,9 mm and 1 kg weight per sqm.
• CERAMIX LIGHT is antistatic.
• CERAMIX LIGHT is suitable for mechanisms with a tube diameter starting from 20 mm.
A glance through the microscope shows a mesh of ceramic particles which protect their own composite material against the strong impact of shavings.
CERAMIX LIGHT
Ceramic particles
- A glance through the microscope shows a mesh of ceramic particles which protect their own composite material against the strong impact of shavings.